Tire Manufacturing Conveying Solutions
Development Trend
- As production capacity increases, cost control becomes the primary factor in competition, so the introduction of a high-quality modular plastic conveying system into the tire production line solves various problems that have arisen before. Compared with traditional conveyor belts, ICONVEY & HONGSBELT has thousands of intelligent modular belts of different materials & colors, intelligent Tire conveyor, which have obvious advantages and can run through every link of tire manufacturing.
- We have served projects in more than 80 regions and countries with global delivery capabilities
Advantages of Modular Belt System Solutions
Maintenance cost: Reducing 85%, almost Zero maintenance
Life time:5-7 times longer than traditional belt
Production efficiency: Increasing 50%
Safety: Protect tires during the production
After-sales Guarantee
Advanced Equipment and standard production process,ensure quality and meet mass production
Enough raw material in stock, ensure an immediate schedule for production and delivery on time
Local service provides more than 80 countries, with global service capabilities
Tire Production Process
A Letter to the User
ICONVEY & HONGSBELT’s Industry Compatible Modular Belt Solutions are the Best Choice for Transporting Tires, Repairs, and Substituting Other Brands.
Along with the growing market demand and increasing competition HONGSBELT has been proving high-quality and innovative modular belts for tire manufacturing through the constant introduction of new materials. Offers a range of industry-compatible solutions for tire handling technologies, combined with optimized layouts and reduce costs that can increase yield and manufacturing efficiency. HONGSBELT module belt is perfectly compatible with Intralox, Forbo, etc. If you need to repair a certain section, you may try our solution at a low cost.
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Rubber Mixing
The rubber compound of the tire is mainly composed of two parts, one is the rubber itself, and the other is other additives (ingredients)
Mixing these raw materials together is generally referred to as “mixing” in the tire industry
ICONVEY & HONGSBELT Modular Belt helps tire manufacturers solve conveyance challenges in the compounding and mixing area. Provides the best mixing solution that minimizes belt product sticking, repairs, slippage, mistracking, and edge damage.
Our Solution
ICONVEY & HONGSBELT supplies plastic modular belts (HS-3400A & HS-3400ZS) for individual sections of the compounding facility. This portfolio offers optimum belts for any compounding facility.
| HS-3400A Flat Top Polypropylene(PP max Temp: 180℃) |  Compatible with intralox Series 1400 |
| HS-3400A Flat Top Heat Resistant Nylon(PA max Temp: 260℃) |
Compatible with intralox Series 1400 |
| HS-3400ZS Embedded Diamond |
Compatible with intralox Series 1400 |
ADVANTAGES
- Compatible with intralox Series 1400
- Long belt life & Less maintenance
- No fraying belt edges or contamination
- Impact and chemical resistant
Manufacturing of Components
- Steel cord: Pre-treated steel cord supplied on wire spools is fed into a calendar.
- Textile cord: A multitude of textile threads are fed into the calendar by a large roller device and embedded in a thin layer of rubber.
- Sidewall: Sidewall sections cut to suit the particular tire size are turned out with the extruder.
- Steel bead & Inner liner
Our Solution
ICONVEY & HONGSBELT supplies plastic modular belts (HS-3400 series) for individual sections of the compounding facility. This portfolio offers optimum belts for any compounding facility. Our non-stick solutions reduce the risk of rubber jams and increase operational efficiencies, The sheet is conveyed at large angles of incline (in some cases vertically) in front of and behind the cooling section. In addition to chemical resistance, good release properties and exceptionally good grip
| HS-3400A Flat Top Polypropylene(PP max Temp: 180℃) |
|
| HS-3400A Flat Top Heat Resistant Nylon(PA max Temp: 260℃) |
|
| HS-3400ZS Embedded Diamond |
|
ADVANTAGES
- Compatible with intralox Series 1400 series
- Long belt life & Less maintenance
- No fraying belt edges or contamination
- Impact and chemical resistant
- Super High Temperature Resistance
4 – 5. Extrusion & Cooling
- Tread: Kneadable rubber material that has been blended in a mixer is now ready to be made into the tread. A screw-type extruder shapes the rubber into an endless strip of tread. After extrusion, the weight per meter is checked and the tread cooled by immersion.
Our Solution
- Rubber Cooling
- HS-501B/HS-700B-N
6. Building the tire
- The various semi-finished products come together on the tire building machine and are assembled into what is known as a “green tire.” This “green tire” is then sprayed with a special fluid to prepare it for vulcanization.
Our Solution
7.Vulcanization
- The uncured tire is vulcanized under heat and pressure in a curing mold. In the process, During this process, raw rubber becomes flexible, elastic rubber. Curing press molds are engraved with the tread pattern and sidewall markings.
Our Solution
- HS-501B/HS-700B-N
ICONVEY & HONGSBELT supplies plastic modular belts for individual sections of the compounding facility. This portfolio offers optimum belts for any compounding facility. Our non-stick solutions reduce the risk of rubber jams and increase operational efficiencies, The sheet is conveyed at large angles of incline (in some cases vertically) in front of and behind the cooling section. In addition to chemical resistance, good release properties and exceptionally good grip
8. Inspection and Storage
- Each individual stage of production – from the inspection of raw materials to delivery of finished tires – is subject to ongoing quality control.After checking the quality of the vulcanized tires, they’re stored in the dispatch warehouse where orders are then assembled.
Our Solution
- HS-3900C/HS-3900C-N
- Serried rollers ensure more contacts to the tire and stable conveying.
- HS-3900C-N has a larger load capacity and stronger tension.
- Smoother during conveying, reducing total cost and increasing output.
- The touchless solution ensures safe handling and smooth transfers of delicate tires.
- The belt’s nonstick, nonporous material prevents tires from adhering, creating fewer mistracks.
- Simplify the layout of the production line, easy to assemble, integrate and maintain.
Related Modular Belts & Conveyors
HS-3400 Series
HS-700B-N
HS-700EL-N
HS-1700C
HS-3900C-N
HS-3900C
Successful Case - Field Application
Rubber Cooling
Spraying Line
Trench Conveyor
Logistics Storage
Flexible Modular Belt Solutions for Every Need
We not only own the hongsbelt conveyor belt brand, but now also launch the global brand iconvey for conveyor solutions. No matter contact the hongsbelt official website or the iconvey official website, you can directly contact the experts in our headquarters to help you. In addition, 20+ agents around the world are available from stock. Leave a message and allow us to provide you with the most cost-effective and compatible solutions! Believe that we can solve all your needs.
